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PFi offers a fully integrated suite of engineering and manufacturing services, giving clients a single, accountable partner for projects of any complexity.

Our in-house capabilities span the complete project lifecycle, from initial design and engineering through fabrication, installation, and long-term asset management, eliminating the coordination gaps that come with managing multiple contractors.

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J17444 10002 high cont
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Clint Harbot

PFi Manufacturing and Site Operations Manager

Case Study

PFi was brought in to evaluate the current stacks, which had begun showing signs of degradation. After thorough scanning, the decision was made to condemn all three of the 28-metre-high stacks.

We proceeded to remove the stacks in sections, utilising a range of large mobile plant equipment such as cranes and booms to ensure a safe and efficient process. Once the old stacks were taken down, we manufactured new stacks in-house at our 1100m² facility in Darra, QLD. With the new stacks ready, our team re-installed them from the ground up, restoring the site to full functionality.

If you have any questions or would like more details about the process, please feel free to reach out. Thank you for your ongoing support and collaboration.

Kraft 3

Date : 2025 to Current

Location : Northgate Brisbane

Kraft – Golden Circle

Kraft Chimney Stacks

David Harris

PFi Site Services Manager / Operations Team

The client requires PFI to change worn Slew ring and pinion gears on the cement loader over a week, while there was a break in their shipping schedule.

Graincorp

Date : Mid July 2025

Location : Port Of Brisbane

Graincorp

Replace FSC slew ring gear and pinion gear

Case Study

Trevor Onion

PFi Project Manager

PFi was engaged to repurpose and install an automated sheet handling system for James Hardie’s Carole Park facility in Queensland. The system, originally built for US operations that never proceeded, was shipped from overseas and adapted for a new purpose — automating the “Breakout” process at the end of James Hardie’s finishing line.

The scope covered the full installation and commissioning of a complex robotic handling system including conveyors, robots, vision systems, safety fencing, printing capability and a full control system overhaul.

James Hardie robot

Date : October 2024 to May 2026

Location : Carol Park, QLD

James Hardie Australia

Robotic Breakout Line

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Case Study

Dan Duncan

PFi Electrical lead

The client came to PFi wishing to automate their cattle forcing pen. At that point in time they were having to manually herd groups of livestock through the pen with the aid of manually driven gates. They came to us with a design that PFi tailored and manufactured according to their needs.

After building and testing the product in the factory, we carried out the installation over three weekends, a tight timeframe with little room for error. Fortunately the install went well without any major issues, a great effort from management, mechanical and electrical teams alike.

Considering the improvement in rate of production and the decreased risk of harm to staff and livestock, the job was a success. The client expressed how happy they were with the results upon initial stages of production.

ACC cattle

Date : 4/05/26

Location : 117 Colmslie Rd, Cannon Hill QLD 4170

ACC

Cattle Forcing Pen

Case Study

Chetan Sharma

PFi Project Manager

The client operates a warehouse identified a significant structural safety concern: a total of sixteen steel columns within the operational warehouse had sustained damage from repeated forklift impacts. The damage affected the lower portions of (UC) sections,

compromising the structural integrity of the warehouse frame. Of these sixteen columns, eight were classified as requiring partial replacement, two required repairs through cold hydraulic pressing and six required full replacement.

The client’s core challenge was that they needed a remediation solution that could be executed safely within a live warehouse, with minimal disruption to operations, and that would restore each column to its original structural capacity.

Heinz

Date : April to June 2026

Location : 260 Earnshaw Road, Banyo, Brisbane

Kraft Heinz

Kraft Heinz Column Remediation Project

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Case Study

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Let’s Collaborate on Your Next Engineering
Project Today!

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Let’s Collaborate on Your Next Engineering
Project Today!

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